Lightweight power steering
On Rimmer Bros the box looks identical, but they only show RHD Adwest 4 bolt steering boxes for Defenders to VIN 6A999999. My VIN is 7HA472437, which seems later than they even sell boxes for. Admittedly, I don't know why my vin has an H between the first number and the A followed by 6 digits. Does the VIN even matter anyway since Rovers North doesn't distinguish?
Thank you, this clears up a lot of part-searching questions, including the box I was looking for.I think you are reading the VIN wrong. The date code is the 10th digit, which in your case is "H". This denotes 1991 build date. The year codes started with letters before changing to numerals, so HA472437 was made many years before 6A999999. The box you referenced will fit your truck, as will any 4-bolt RHD box.
Thank you. I will order a rebuild kit and put new seals in this one. With 65k miles it probably just needs seals and adjustment. I re-checked the play between the input and output shaft no play at mid point now. I found an excerpt of a tutorial called "Steering System Trouble Shooting" on landrover.net for a Disco. If you are familiar with any other, more helpful and in-depth tutorials on steering box adjustment I would be much appreciative.The difference is that the input shaft (where the steering wheel shaft connects) has a clamp bolt relief that goes all the way around, and the one pictured has a flat spot. Also the later pitman arms have an index mark to let you know it is at mid point in the lock to lock. Guts the same tho.. When you buy the rebuild kit, you get parts for all Adwest boxes, so there are parts in the kit that don't get used on the 4-bolt type. These boxes don't really wear out. The seals go and they get out of adjustment. There are 4 adjustments that need to be done in the correct sequence. You can't just run down the top adjusting bolt and think it's OK. That won't take the slop out only make a tight spot in the center. When adjusted properly these are silky smooth and track like a freight train.
Second in line if you don't sell it to Professor Matt.
To be clear all 4 bolt steering boxes are functionally the same and interchange. The difference is in the input shaft.
Many thanks, this is great information. I'll order the seal kit today and follow the process outlined in the manual in conjunction with the online tutorial.There's a guy on youtube that does an excruciating cringe worthy rebuild where he dumps hydraulic oil all over the bench among other gaffes. However he goes through the process in great detail. If you don't mind the fumbling it's an OK tutorial.
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You don't need the pull resistance thingamajigs that he rigs up. You can get away with doing it by feel. resistance should be firm but not tight. If you decide to get into measuring the pull resistance, there are cheap load cells on Amazon for about twenty bucks. I got one for doing rebuilds on these but found that I could judge it pretty well just by feel.
Get some 600 and 1200 wet sand paper so you can clean up the area on the shafts where the seals run. Use oil on the paper not water. The most tricky part is reassembling the vertical shaft into the housing. It has to be aligned a certain way or else it won't got for any amount of swearing.
Oh and don't hammer on the top like he does. Just run the adjusting screw in and the top will come off. Also DO NOT disassemble the input shaft cartridge unless you ABSOLUTELY KNOW it is necessary. This is the heart of the hydraulic system and you shouldn't need to do anything but clean up the shaft seal area with the fine paper. Don't attempt to remove the teflon o rings.
The rebuild procedure is in the shop manual, which you can find on line if you don't have one.
They're outlined in the shop manual. You can access the manual on line in several locations. You need to have the box on your workbench as it is not possible to do with the box on the truck.“There are 4 adjustments that need to be done in the correct sequence. You can't just run down the top adjusting bolt and think it's OK. That won't take the slop out only make a tight spot in the center. When adjusted properly these are silky smooth and track like a freight train.”
can you elaborate on these adjustments? Thanks