I just installed a Mantec carrier on my 95 D90 SW about 2 weeks ago (thanks again DJ for the recommendation, it rules!)...
Anyway, YES you are going to have to drill some holes. What I did was install the top bracket, then install the door bracket... not totally tight, but tight enough, then get'er lined up... Place the bottom bracket in place and viola' ... mark it, drill it, you're done. (the big bolt that was mentioned is the lower right one and that will drill completely through so you're really drilling 2 holes for that one).
Piece of cake.
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