2005 d-90 door hinges - Page 2 - Defender Source
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  #21  
Old April 11th, 2007, 10:24 PM
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I know that they are different, but it's hard to believe RN wouldn't hit me for another 20 bucks if they had a chance. Where did you get your hinges Andrew?
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  #22  
Old April 11th, 2007, 10:26 PM
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Andrew Najarian
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Well...long story, but I got a used set secondhand (3 diff colors IIRC).

I bought the shims from the dealer where I work though.
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  #23  
Old April 11th, 2007, 10:46 PM
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Look here:

http://www.roversnorth.com/store/p-5...ii-iii-88.aspx

RN even has the old shims with the new hinges in their kit
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  #24  
Old April 12th, 2007, 04:41 AM
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Can someone start a group buy on these?
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  #25  
Old April 12th, 2007, 09:14 AM
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Quote:
Originally Posted by kiphartzell
Here are the LR PNs for the factory OEM new style hinges. I am not sure which are L/R or Upper/Lower;

BDB710160
BDB710170
BDB710180
BDB710190

The best plastic spacers to use for both door and cowl are BDC710040 (8 total needed).
The part #s above are correct/ what we use.
You can't use the SIII/early Defender style spacers with the new hinges. They are the wrong shape and the lip on the outisde makes them too thick.
You may need more than 8 spacers if the doors have to be shimmed in for proper fit.
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  #26  
Old April 12th, 2007, 11:23 AM
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What is the best way to go about getting these painted to match? My truck is AA Yellow, so I hate the idea of some off color hinge. Is there a touch up kit I could buy to paint these, or a color code I could have a local shop spray them with?
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  #27  
Old April 12th, 2007, 11:30 AM
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George at RDS has the new hinges for 156 a set of 4, I just got mine.
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  #28  
Old April 12th, 2007, 12:49 PM
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AA Yellow is called 584. I went to a couple places and they wanted a couple hundred to do the hinges, even when part of a larger job. Thats why I still have tangiers orange hinges on my aa truck.

That being said, you can order custome color-matched spray cans from Tower Paint. The paint is decent and the job you'll be able to do with the spray cans will be passable.

Those hinges are a PITA to paint though if you want complete coverage, no runs, and no extra build-up in the holes.
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  #29  
Old April 12th, 2007, 01:19 PM
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I've got the correct shims on the way from George at RDS, (Thanks George, I know you are lurking here). They are in fact part number BDC710040 as stated. However, they are flat, with no edge lip like the original shims. That is why they are able to be stacked if need be. I have a pic I emailed to Chris VonC to see if he would post it here.
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  #30  
Old April 12th, 2007, 01:20 PM
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Nice link on the Paint Jim. I have to paint 4 hinges and 2 door bottoms, do you think a passable job could be done with those spray cans? Non-concours truck of course.
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  #31  
Old April 12th, 2007, 01:59 PM
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I painted the engine side of my bulkhead with their cans, and they do a good job. I wouldnt do a fender with them, but the hinges are a rough casting anyway. Not sure about your doors.

You can also send a sample for them to match if thats important to you. The AA yellow was slightly off since they mixed it from the code.
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  #32  
Old April 12th, 2007, 02:28 PM
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Here is the pic Shawn got from George at RDS.
Attached Thumbnails
Click image for larger version

Name:	HingeBushingBDC710040.JPG
Views:	78
Size:	51.3 KB
ID:	8979  
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Quote:
Originally Posted by Lriwater: As you know, most wives don't like Series trucks due to the ride and lack of creature comforts. Girlfriends seem to like those, but some sort of magic happens during the wedding ceremony.
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  #33  
Old April 12th, 2007, 02:53 PM
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Thats the ones he sent me too. Here is a closeup of the hinge with the bushings to help with rust bleed issues.
Attached Thumbnails
Click image for larger version

Name:	hinge2.JPG
Views:	103
Size:	261.1 KB
ID:	8980  
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  #34  
Old April 13th, 2007, 12:25 AM
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Is the trimming of the door top capping really necessary? I have only seen it mentioned on this thread. I hope this is not true.
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  #35  
Old April 13th, 2007, 01:18 AM
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Well shit...I'll have to call and check with the body shop then...
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  #36  
Old April 13th, 2007, 02:18 AM
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Instead of trimming the door capping is it possible to just grind out the back side of the hinge where needed?
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  #37  
Old April 13th, 2007, 06:41 AM
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It is absolutely necessary. But only on a ST. Wagons dont have the capping...
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  #38  
Old April 13th, 2007, 08:16 AM
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Stephen Miller
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Anybody have a close-up picture of the new hinges installed on a ST?

Thanks,
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  #39  
Old April 13th, 2007, 10:25 AM
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Does anyone have any good advice about doing this? Is this something I can do myself, or is this a body shop issue?
I wish I would have known this before I got everything painted.
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  #40  
Old April 13th, 2007, 12:25 PM
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Yes, I have pix. When I find them I'll post them.
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