Turn 200TDI with Series crank handle - Defender Source
Defender Source  

Go Back   Defender Source > Build-up's, Projects & Registry Profiles > Smaller Projects


Reply
 
Thread Tools
  #1  
Old August 20th, 2015, 11:21 PM
Ignotus
Status: Offline
gene
1960 109, w/200TDI
Member
 
Join Date: Sep 2012
Location: 3rd rock from the Sun
Posts: 401
Talking Turn 200TDI with Series crank handle

I have been using the Series crank handle to turn the crank and check/set the valves. The 200TDI does not have the dog on the crank to fit the hand crank so I modified mine. Using a 1/2" x 30mm impact socket I welded it to a 1/2" drive U-joint.
The end of the crank handle I ground off to fit the 1/2" U-joint.
To use it I have to slide the handle in past the brace I made to fit under the bumper. Past the first cross member. Then put on the u-joint and fit it to the crank nut.

The brace was made from a 1 1/4 x 1/8" angle iron. I drilled a hole to fit the crank handle shaft and then dremeled out the slot for the crank handle dog. I cut at the corner and bent them over for gussets and welded them in place. Drilled holes for 1/4" bolts and located it on the underside of the bumper. It is attached with grade 8 bolts.

Before doing this the crank handle was difficult to keep in place while turning without the brace. The angle of the crank handle would not let the socket fit straight on. Using the brace kept the crank handle straight but would often fall out of the socket due to the angle(being lower than the crank nut). With the u-joint the socket stays on and the crank handle stays straight making turning the crank on the 200TDI as easy as on the 2.25.
Attached Thumbnails
Click image for larger version

Name:	IMG_1291.jpg
Views:	58
Size:	70.2 KB
ID:	127601   Click image for larger version

Name:	IMG_1292.jpg
Views:	52
Size:	112.4 KB
ID:	127602  

Click image for larger version

Name:	IMG_1293.jpg
Views:	59
Size:	86.6 KB
ID:	127603   Click image for larger version

Name:	IMG_1296.jpg
Views:	49
Size:	57.7 KB
ID:	127604  

Click image for larger version

Name:	IMG_1297.jpg
Views:	59
Size:	61.9 KB
ID:	127605   Click image for larger version

Name:	IMG_1298.jpg
Views:	57
Size:	76.2 KB
ID:	127606  

__________________
Gene
1960 109
1960 88 Ignotus
Blog;
To view links or images in signatures your post count must be 10 or greater. You currently have 0 posts.
Reply With Quote
Sponsored Links
Advertisement
 
Reply

Lower Navigation
Go Back   Defender Source > Build-up's, Projects & Registry Profiles > Smaller Projects

Tags
200tdi, series, tdi

Thread Tools

Posting Rules
You may not post new threads
You may not post replies
You may not post attachments
You may not edit your posts

BB code is On
Smilies are On
[IMG] code is On
HTML code is Off
Trackbacks are Off
Pingbacks are Off
Refbacks are Off


Similar Threads
Thread Thread Starter Forum Replies Last Post
Crank shaft gear puller 200tdi Chris Velardi Defender Technical Discussions 13 March 4th, 2014 04:27 PM
WTB-200tdi crank pulley D90user Wanted 11 June 25th, 2012 01:44 AM
200tdi PS pump , Rad, and Crank pulley tomaco1 Wanted 3 April 17th, 2011 04:06 PM
200tdi rear crank seal D90user Defender Technical Discussions 3 March 23rd, 2011 02:50 PM
'97 SW window handle crank J4hand Defender Technical Discussions 2 August 8th, 2004 08:51 PM

» Defender Registry

Ninety

Paul K

My Baby

Seiders
Add your Defender

All times are GMT -5. The time now is 04:21 PM.


Copyright