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  #181  
Old May 2nd, 2015, 05:07 AM
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Don Bunnell
'86 110 3dr ST
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Worked on the wiring - made a few small looms for the items by the transmission:

1 Diff Lock, Reverse, and Handbrake switch signals
2 pos & neg for fuel pump
3 pos, neg and sender for speed tranducer

The will follow the tran and x-fer case breathers to the engine compartment.

Attachment 119802
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  #182  
Old May 2nd, 2015, 05:12 AM
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Fenders and front should be done after doors and body. Much easier (ask me how I know) as the bulkhead needs to be adjusted to get the doors right in most cases.
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  #183  
Old May 2nd, 2015, 06:43 AM
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Don Bunnell
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Pic doesn't seem to come up on my phone

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  #184  
Old May 2nd, 2015, 06:44 AM
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Don Bunnell
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Speed transducer

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  #185  
Old May 2nd, 2015, 06:55 AM
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Don Bunnell
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Looks like a rats nest of wiring but pretty much know where things have to go. Hoping to wrap this up this week.

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  #186  
Old May 2nd, 2015, 07:05 AM
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Don Bunnell
'86 110 3dr ST
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Quote:
Originally Posted by evilfij View Post
Fenders and front should be done after doors and body. Much easier (ask me how I know) as the bulkhead needs to be adjusted to get the doors right in most cases.
I searched for tutorials on how to fit the body as I had some questions about attaching the fenders but couldn't find. Makes sense but can't get the tub off quite yet. I've had the one fender off and on a few times so will just set them loosely.
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  #187  
Old May 2nd, 2015, 07:57 AM
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Charles Galpin
'94 D90 ST, '63 SeriesIIA
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Quote:
Originally Posted by don View Post
Speed transducer

Attachment 119808

Looking good. That's 3 wires so a YBE100540? Any chance you have the part numbers for the connector and the gear drive with the larger hole to match this? I really need to do this for both my 90 and the 109 project.
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  #188  
Old May 2nd, 2015, 08:36 AM
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Don Bunnell
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Quote:
Originally Posted by cgalpin View Post
Looking good. That's 3 wires so a YBE100540? Any chance you have the part numbers for the connector and the gear drive with the larger hole to match this? I really need to do this for both my 90 and the 109 project.
Yes - 3 wire - I bought a connector from 3way in the UK. But I also have a pigtail connector that will fit if you want it - (I just wanted the correct color wires from the connector). I should have your address and can throw it in the mail for you if you want it.

Iirc I just used a normal gear drive (blue maybe) - bought the parts from RovahFarm. I can look up exactly what I have when I get home.
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  #189  
Old May 2nd, 2015, 07:49 PM
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Awesome, I don't care about the wire colors. I'll send you a PM, thanks.
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  #190  
Old May 11th, 2015, 02:34 PM
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I used the old chassis wires and redid the front and backs with new connectors. Retaped the thing as well.

Here are some pic of the back wires - fuel gauge works, reverse, blinkers, marker/brake lights and the fog and interior tested well. I capped off the wires that go to a SW door.

Thinking of running 2 UK/ROW clears on both sides of the tub for reverse and getting a Hella LED work light to be switched with the fog light switch.

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  #191  
Old May 11th, 2015, 02:37 PM
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Fuel gauge wiring - I also did the left side ground to use a threaded nut-sert nearby

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  #192  
Old May 11th, 2015, 02:38 PM
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Don Bunnell
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The NAS style connectors

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  #193  
Old May 11th, 2015, 05:29 PM
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The wiring harness I had didn't have a main/engine fuse box and the wires were cut so the correct part fuse box I ordered from RN couldn't be used. I ended up going with a Blue Sea that had the 60A per bus capabilities I needed for the main line and glow plugs.

Ran 10G Anchor wiring to lengthen the stock wires so the new fuse box can be placed on the driver's side fender when it gets installed. I will make a plate with welded nuts to hold the Blue Sea and Merc glow plug module.

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  #194  
Old May 11th, 2015, 05:30 PM
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Cover on - I used duct tape and silver Sharpie to label the 4 main lines. 4th one is AC or rear door which I am not using.

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  #195  
Old May 14th, 2015, 08:47 AM
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Looking great don. Will have to come see t sometime before its all put back together and on the road!
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1967 Series IIa 109 5 Door - Work in progress
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  #196  
Old May 14th, 2015, 09:45 AM
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Don Bunnell
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Originally Posted by bossman429 View Post
Looking great don. Will have to come see t sometime before its all put back together and on the road!
Thanks Adrian - stop by any time!
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  #197  
Old May 14th, 2015, 05:33 PM
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Don Bunnell
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Got the OM617 to fire the other day from the key which felt pretty good. It had been sitting for months and started right up. This is a vid of the second video moments later.
Attached Files
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  #198  
Old May 17th, 2015, 06:36 AM
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Got the OM617 to fire the other day from the key which felt pretty good. It had been sitting for months and started right up. This is a vid of the second video moments later.
grats! Don. Keep pluggin.
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  #199  
Old May 18th, 2015, 05:25 PM
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Don Bunnell
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grats! Don. Keep pluggin.
Thanks Clay - little by little
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  #200  
Old May 18th, 2015, 05:27 PM
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Don Bunnell
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I had these headlight surrounds laying on the shelf for years - got them from a Lucky8 group by. Was good to install them this weekend along with one of the LED headlights and Wipac/RN smaller LED's.

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