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September 5th, 2016, 10:30 AM
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Randy
97 SW #2236 (Maggie)
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Join Date: Aug 2013
Location: CT
Posts: 1,117
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Pics of bulkhead jigs
I have to build a bulkhead jig so I can work on taking the dash apart and then working on the bulkhead. Can you guys post up a few pics of bulkhead jigs that you've built so I can get some ideas?
Thanks all
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September 5th, 2016, 05:26 PM
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Derek Moeller
110
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Join Date: Dec 2007
Location: Portland Oregon
Posts: 685
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Took me ten minuets to build ten years ago and still doing the job.
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September 5th, 2016, 05:31 PM
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Randy
97 SW #2236 (Maggie)
Member
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Join Date: Aug 2013
Location: CT
Posts: 1,117
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Bingo. Thanks Derek
Sent from my LG-H900 using Tapatalk
------ Follow up post added September 5th, 2016 06:32 PM ------
Quote:
Originally Posted by rayfi
Took me ten minuets to build ten years ago and still doing the job.
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Hope that's not the same bulkhead from ten years ago 
Sent from my LG-H900 using Tapatalk
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September 5th, 2016, 06:05 PM
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Chris B
72 + D1 drivetrain =?
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Join Date: Sep 2006
Location: Just west of Boston
Posts: 9,151
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September 5th, 2016, 07:32 PM
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RBBailey
1965 IIa
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Join Date: Mar 2014
Location: Damascus, Oregon
Posts: 1,580
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I used my engine hoist, a cross bar, and some straps to suspend mine in the air for painting. Would not work if you wanted to work on the bulkhead though, only good for painting.
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1965 IIa SWB
1988 Saudi 110 (soon to be 300tdi)
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September 5th, 2016, 09:23 PM
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Eric Wages
1988 D110 300tdi/R380
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Join Date: Jan 2015
Location: Charleston, SC
Posts: 392
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Here's mine I rigged up.
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September 5th, 2016, 09:47 PM
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Mike & Carrie Wendt
'86 90 2.5NA - '88 110 300TDi
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Join Date: Mar 2013
Location: Guam & Reno
Posts: 636
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We talked to a mechanic in England who said he has a 5 point jig which he uses when he galvanizes a bulkhead. He said they always come out straight.
Mike & Carrie
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Defenders draw attention. Don't buy one if you're shy!
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September 6th, 2016, 12:17 PM
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ben little
1986 ex-MOD 110
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Join Date: Jun 2009
Location: salt lake city
Posts: 118
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Here's mine.
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September 8th, 2016, 07:40 AM
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Randy
97 SW #2236 (Maggie)
Member
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Join Date: Aug 2013
Location: CT
Posts: 1,117
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thanks guys for posting your pics. These are awesome jigs. Now just one more thing to decide, wood or metal... Off to the shop 
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September 8th, 2016, 10:47 AM
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Russell
94' D90 ST & 06' LR3
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Join Date: Sep 2011
Location: Leesburg, VA
Posts: 4,146
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Quote:
Originally Posted by ben little
Here's mine.
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duplicate this.
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September 8th, 2016, 10:50 AM
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East Coast Rover Co.
Just Defenders, nothing else.
D-90 Source Vendor
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Join Date: May 2006
Location: Rockland, ME, USA
Posts: 4,617
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Make it tall enough so you don't have to bend over to work on it.
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Maggie
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